Fully Automatic Mechanical Flat Pressure Hot Stamping and Embossing Machine - China Suppliers & Factory Solution
The equipment sets up three sets of tapping rollers on the left, right and back of the paper conveying path to form a three-dimensional finishing system. Correcting the offset and compacting the stacks ensures that the paper is conveyed smoothly, avoiding problems such as paper jams and improving processing quality and efficiency.
Separation device integrates fan, separation mechanism and brush stripping components, through aerodynamic and mechanical transmission work together to accurately separate overlapping paper, eliminating double or multi-sheet conveying phenomenon, to ensure the independence and continuity of the single sheet of paper supply.
The device is equipped with a bi-directional adjustable paper positioning system, which supports precise adjustment in the left and right directions, and can flexibly correct the position of paper stacking to ensure neat and standardized stacking and meet the positioning requirements of different production scenarios.
The paper picking device is driven by servo motor and the speed can be adjusted freely. The paper picking shaft is equipped with a blower stripping device, which can realize the separation of paper and electrochemical aluminum when stamping on large areas.
The pick-up device is equipped with a high-performance servo motor drive system, and the speed is infinitely adjustable through the digital control interface, which can be flexibly adapted to the operating rhythm according to different production requirements. At the same time, the paper picking shaft integrates an innovative blower stripping device, using strong airflow to form a separation force, which can efficiently separate the paper from the electrochemical aluminum in large-area hot stamping process without any damage to ensure the quality of hot stamping and at the same time improve the production efficiency, effectively avoiding the problems of paper breakage or electrochemical aluminum residue that may be caused by the traditional mechanical stripping.
Equipped with high quality Omron electrical control system.
The pressure system of the equipment innovatively applies the mechanical four-link mechanism, which evenly disperses and conducts the pressure through the subtle mechanical structure design. The mechanism has a strong load bearing capacity, even under high pressure working conditions, can still maintain excellent stability and reliability, to ensure that the equipment for a long time, high efficiency, accurate operation, effectively reduce the processing error caused by pressure fluctuations, for all kinds of high-intensity production tasks to provide a solid guarantee.
The main drive system is equipped with Kinco high-performance servo motors and high-precision planetary gearheads to form a golden power combination. With the precise control characteristics of the servo motor and the efficient ratio design of the planetary reducer, the equipment can realize stable output of high torque, which can not only meet the strong power demand under heavy load conditions, but also provide reliable power support for the efficient operation and precision work of the equipment.
The two-axis electrolytic aluminum foil pulling device can realize two groups of different modes of electrolytic aluminum jumping at the same time.
The two-axis electrolytic aluminum foil pulling device is equipped with dual-mode independent drive function, which can synchronously execute two sets of differentiated electrolytic aluminum jumping movements to meet diversified production needs.
The lifting table and receiving table are equipped with electric lifting system and built-in intelligent sensing device, which can monitor the change of paper height in real time and automatically complete the lifting and adjusting to ensure the seamless and efficient operation of the material transfer process.
The device has the functions of front gauge and pull gauge, which can realize the accurate register positioning of paper.
The device integrates high-precision front gauge and pull gauge dual positioning system, through the precision mechanical structure and intelligent control system synergistic operation, can from the longitudinal and lateral dimensions of the paper for accurate alignment, to provide a reliable guarantee for high-quality finished product output.
Separate pick-up and output shafts, two-axis design for more efficient operation.
The pick-up axis and paper output axis adopt separate independent drive design, through the parallel operation mechanism of the two axes, this innovative structure effectively avoids the efficiency loss caused by function switching in the traditional co-axial system, makes the paper transmission process more smooth and efficient, significantly improves the overall operating efficiency of the equipment, and provides a solid guarantee for the continuous and mass production.
Equipment operation adopts large screen design, higher visualization.
The equipment is equipped with a large-size high-definition display, presenting operating parameters, working status and production data through an intuitive human-computer interaction interface. Ensure that the key information is clear and easy to read, support multi-dimensional data visualization, effectively improve the ease of operation and production monitoring efficiency, help operators to grasp the full picture of the equipment operation in real time.
The equipment is equipped with perfect protection devices in the paper feeding and receiving process, and the core working area is deployed with high-precision protection photoelectric system, which triggers an emergency shutdown mechanism as soon as it detects the intrusion of people or foreign objects into the dangerous range, thus building a solid line of defense for safe production.
The air source system supports independent and precise adjustment, allowing users to flexibly control the size of the air pressure and the stability of the air supply according to the needs of different working conditions, ensuring both safety and flexibility of equipment operation.
Technical Data
| Max paper size | 820mm×570mm |
| Min paper size | 100mm×100mm |
| Maximum hot stamping size | 780mm×570mm |
| Maximum hot stamping speed | 1500S/H |
| Gripper margin | ≥15mm |
| Stamping accuracy | ≤±0. 1mm(die cutting and stamping) |
| Maximum hot stamping pressure | 80tons |
| Max feeder pile height | 700mm（without wooden pallet） |
| Max delivery pile height | 700mm（without wooden pallet） |
| Number of bronzing | Two shafts |
| Heating Temperature range | 20-200℃ Adjustable heating zones |
| Net weight approx | 3.0tons |
| Main motor wattage | 5.5KW |
| Full load wattage | 7KW |
| Overall dimension | 2460mm(L) ×1480mm(W)×2000mm(H) |
Frequently Asked Questions
What is the maximum paper size and hot stamping area this machine can handle?
The machine supports a maximum paper size of 820mm×570mm, with a maximum hot stamping area of 780mm×570mm. The minimum paper size it can process is 100mm×100mm.
What kind of electrical control and drive system is installed in the equipment?
The machine is equipped with a high-quality Omron electrical control system. The main drive system integrates Kinco high-performance servo motors paired with high-precision planetary gearheads to ensure high torque stable output.
How does the pressure system achieve stable operations under high pressure?
The pressure system utilizes an innovative mechanical four-link mechanism. This structure evenly disperses and conducts pressure, providing a maximum hot stamping pressure of 80 tons while minimizing processing errors caused by fluctuations.
What safety mechanisms are in place to protect the operator?
The equipment features comprehensive protection systems in both the paper feeding and receiving areas. A high-precision photoelectric safety system is deployed in the core working zone, which triggers an automatic emergency shutdown if any intrusion is detected.
How does the paper separation device prevent multi-sheet feeding?
The separation device combines an integrated fan, a mechanical separation mechanism, and brush stripping components. Working together aerodynamically and mechanically, they ensure overlapping sheets are separated, eliminating double or multi-sheet feeding issues.