China Suppliers Fully Automatic Mechanical Hot Stamping and Embossing Machine - Flexible Factory Solution
Three-Dimensional Finishing System
The equipment sets up three sets of tapping rollers on the left, right and back of the paper conveying path to form a three-dimensional finishing system. Correcting the offset and compacting the stacks ensures that the paper is conveyed smoothly, avoiding problems such as paper jams and improving processing quality and efficiency.
Intelligent Separation Device
Separation device integrates fan, separation mechanism and brush stripping components, through aerodynamic and mechanical transmission work together to accurately separate overlapping paper, eliminating double or multi-sheet conveying phenomenon, to ensure the independence and continuity of the single sheet of paper supply.
Bi-directional Adjustable Positioning
The device is equipped with a bi-directional adjustable paper positioning system, which supports precise adjustment in the left and right directions, and can flexibly correct the position of paper stacking to ensure neat and standardized stacking and meet the positioning requirements of different production scenarios.
Servo-Driven Paper Picking Device
The paper picking device is driven by servo motor and the speed can be adjusted freely. The paper picking shaft is equipped with a blower stripping device, which can realize the separation of paper and electrochemical aluminum when stamping on large areas.
The pick-up device is equipped with a high-performance servo motor drive system, and the speed is infinitely adjustable through the digital control interface, which can be flexibly adapted to the operating rhythm according to different production requirements. At the same time, the paper picking shaft integrates an innovative blower stripping device, using strong airflow to form a separation force, which can efficiently separate the paper from the electrochemical aluminum in large-area hot stamping process without any damage to ensure the quality of hot stamping and at the same time improve the production efficiency, effectively avoiding the problems of paper breakage or electrochemical aluminum residue that may be caused by the traditional mechanical stripping.
Omron Electrical Control System
Equipped with high quality Omron electrical control system.
Four-Link Pressure System
The pressure system of the equipment innovatively applies the mechanical four-link mechanism, which evenly disperses and conducts the pressure through the subtle mechanical structure design. The mechanism has a strong load bearing capacity, even under high pressure working conditions, can still maintain excellent stability and reliability, to ensure that the equipment for a long time, high efficiency, accurate operation, effectively reduce the processing error caused by pressure fluctuations, for all kinds of high-intensity production tasks to provide a solid guarantee.
Kinco Servo & Planetary Gearhead Drive
The main drive system is equipped with Kinco high-performance servo motors and high-precision planetary gearheads to form a golden power combination. With the precise control characteristics of the servo motor and the efficient ratio design of the planetary reducer, the equipment can realize stable output of high torque, which can not only meet the strong power demand under heavy load conditions, but also provide reliable power support for the efficient operation and precision work of the equipment.
Dual-Mode Foil Pulling & Electric Lifting
The two-axis electrolytic aluminum foil pulling device is equipped with dual-mode independent drive function, which can synchronously execute two sets of differentiated electrolytic aluminum jumping movements to meet diversified production needs.
The lifting table and receiving table are equipped with electric lifting system and built-in intelligent sensing device, which can monitor the change of paper height in real time and automatically complete the lifting and adjusting to ensure the seamless and efficient operation of the material transfer process.
Front & Pull Gauge Register Positioning
The device has the functions of front gauge and pull gauge, which can realize the accurate register positioning of paper.
The device integrates high-precision front gauge and pull gauge dual positioning system, through the precision mechanical structure and intelligent control system synergistic operation, can from the longitudinal and lateral dimensions of the paper for accurate alignment, to provide a reliable guarantee for high-quality finished product output.
Separate Pick-up & Output Shafts
Separate pick-up and output shafts, two-axis design for more efficient operation.
The pick-up axis and paper output axis adopt separate independent drive design, through the parallel operation mechanism of the two axes, this innovative structure effectively avoids the efficiency loss caused by function switching in the traditional co-axial system, makes the paper transmission process more smooth and efficient, significantly improves the overall operating efficiency of the equipment, and provides a solid guarantee for the continuous and mass production.
Large Screen Visualization
Equipment operation adopts large screen design, higher visualization.
The equipment is equipped with a large-size high-definition display, presenting operating parameters, working status and production data through an intuitive human-computer interaction interface. Ensure that the key information is clear and easy to read, support multi-dimensional data visualization, effectively improve the ease of operation and production monitoring efficiency, help operators to grasp the full picture of the equipment operation in real time.
Precise Air Source System
The air source system supports independent and precise adjustment, allowing users to flexibly control the size of the air pressure and the stability of the air supply according to the needs of different working conditions, ensuring both safety and flexibility of equipment operation.
Technical Data
| Max paper size | 820mm×570mm |
| Min paper size | 100mm×100mm |
| Maximum hot stamping size | 780mm×570mm |
| Maximum hot stamping speed | 1500S/H |
| Gripper margin | ≥15mm |
| Stamping accuracy | ≤±0.1mm (die cutting and stamping) |
| Maximum hot stamping pressure | 80tons |
| Max feeder pile height | 700mm (without wooden pallet) |
| Max delivery pile height | 700mm (without wooden pallet) |
| Number of bronzing | Two shafts |
| Heating Temperature range | 20-200℃ Adjustable heating zones |
| Net weight approx | 3.0tons |
| Main motor wattage | 5.5KW |
| Full load wattage | 7KW |
| Overall dimension | 2460mm(L) ×1480mm(W)×2000mm(H) |
Frequently Asked Questions (FAQ)
What is the maximum hot stamping speed and pressure of this machine?
The machine achieves a maximum hot stamping speed of 1500 S/H and provides a maximum hot stamping pressure of 80 tons, driven by an innovative mechanical four-link mechanism for outstanding stability.
How does the two-axis foil pulling device improve production efficiency?
It features a dual-mode independent drive function that allows the simultaneous and synchronous execution of two sets of differentiated electrolytic aluminum jumping movements, meeting diverse production needs efficiently.
What positioning systems are used to ensure registration accuracy?
The equipment integrates a bi-directional adjustable paper positioning system along with a high-precision front gauge and pull gauge dual positioning system. This ensures accurate register alignment in both longitudinal and lateral dimensions, achieving a stamping accuracy of ≤±0.1mm.
How does the paper picking device prevent damage during large-area hot stamping?
The servo-driven paper picking shaft integrates an innovative blower stripping device. By using a strong, adjustable airflow, it creates a separation force that efficiently detaches the paper from the electrochemical aluminum without tearing or leaving residue.
What safety mechanisms are built into the paper feeding and receiving zones?
The core working areas are deployed with a high-precision photoelectric protection system. If the system detects any intrusion of people or foreign objects into the danger zone during feeding or receiving, it immediately triggers an emergency shutdown mechanism.
What electrical and drive systems power the equipment?
The machine is equipped with a high-quality Omron electrical control system, Kinco high-performance servo motors, and high-precision planetary gearheads to ensure stable, high-torque output and reliable operation under heavy loads.