China Suppliers Factory Fully Automatic Flatbed Die-Cutting Machine with Advanced Feeder Technology
Electrical box
Feeding unit
Imported SKF bearings
Main chain of RENORD
Main motor
Main motor frequency converter
Man-machine interface of SIEMENS
Servo system of SIEMENS
Siemens servo controller
Turbo
Feeding Unit
Feeder: The feeder adopts the European technology with four suckers and four blowers. The suckers are adjustable to ensure the steady conveying of different type and shape of paper without stopping the machine. The easy to be adjusted functions can do thin and thick paper for an accurate convey.
Auxiliary Blowing Device for Thin Paper Feeding
Sheet Separating Blowing Device at Transport Bracket
Side Lay: The side lay, after special design, contains push and pull. You can choose the proper one according to different products with no need of changing parts. There is little movement of paper while the side lay is working and no wear for paper that contributes to transferring paper in high speed.
Gripper bar and Chain: Special super-hard aluminum alloy type material is used for the Gripper bar, the surface is anodized, accurate Die cutting can be realized in the adjustment Operation, perfect precision control; gripper bar Main chain adopt special chains, The strength is relatively increased by about 45%, improve Stability of precision, prolong service life.
Main Transmission
Main Transmission: Worm shaft material is made of German alloy copper, Precision machine processing, high precision, especially wear-resistant. Bent axle, worm is use forging grinding and high quenching process, long service life. The swing rod size is increased, the pendulum shaft is thickened, so the die cutting is high, Wear-resisting durable.
Pneumatic clutch: Imported components to lower noise and pneumatic impact for stable and safe running. Comply with European export standards. The clutch is more stable using the Italian yuyi.
Main Chain drive: chain of main machine is made by Renold, Germany, Taiwan intermittent mechanism drive, improve precision of die cutting, ensure equipment safety, avoid machine damage, improve service life.
Anti-explosion OF Brazilian WEG
Transducer of SIEMENS
Die-cutting Part
Die-cutting part: The safety design of the die-cutting bottom plate and the knife template, and the design of the easy moving and rotating device make the plate-loading and plate-setting faster and more convenient. Pneumatic stable recovery. Non-stop feeding and delivery device.
Fixed in a central positioning line; Knife plate around the screw fixed clamp; Choose claw screw positioning and fixing;
Paper Flattening Device in Diecutting
Locking plate with fast automatic locking device; The lower locking plate has a fast locking device; One-button lock button, when the light is off, it is locked, and when the light is on, it is loose, which realizes toolless fast lock board and reduces debugging time;
The pressure adjustment is on the screen to achieve electric increase and reduce pressure;
Man-machine interface can be operated on the receiving side and the operating side;
Both human-machine interfaces can realize all operation of the machine.
Delivery Section
Delivery section: The paper damping and deceleration adopts a mechanical delivery presser brush mechanism, which enables the paper flat locking device to fix the upper frame more firmly, more accurately and saves time. Safer and more reliable
Host Structure of Equipment
Host structure of equipment
Electrical Part
Man-machine interface: This machine adopts Imported high resolution man-machine interface for man-machine communication, it can monitor and display the running status of the machine in real time, provide detailed operation and troubleshooting Methods for machine adjustment and troubleshooting.
Electrical Unit: The machine is controlled by SIEMENS PLC, frequency conversion. All kinds of electrical components, the switch used in Japan, France, Taiwan and other famous brand products. Accurate operation control and stable performance.
Torsion Limiter: So sensitive, effectively ensuring safe running of the machine and minimizing the personal injury to operator
Technical Data
| Maximum paper feeding size | 1060mm×760mm |
| Minimum paper feeding size | 420mm×350mm |
| Max die cutting size | 1050mm×750mm |
| Gripper margin | ≥6mm |
| Inner chase size | 1120mm×786mm |
| Stock range | 80-2000g/m² paper 0.1-2mm paper ≤4mm corrugated |
| Die cutting accuracy | ≤±0.075mm (die cutting and stamping) |
| Max die cutting force | 300tons |
| Max die cutting speed | 7000p/h |
| Max feeder pile height | 1600mm (wooden pallet included) |
| Max delivery pile height | 1500 (wooden pallet included) |
| Air requirement | 0.6-0.7Mpa ≥0.6m³/min |
| Net weight approx | About 16.5 tons |
| Main motor wattage | 11KW |
| Full load wattage | 18KW |
| Overall dimension | 7500mm (L: Pre-load paper device included) × 4000mm (W: Platform included) × 2300mm (H) |
Electrical Equipment Layout
| PLC computer program controller | SIEMENS of Germany |
| Man-machine interface | SIEMENS of Germany |
| Principal machine transmission | anti-explosion OF Brazilian WEG |
| Contacts | SCHNEIDER |
| Optoelectronic switch | OMRON of JAPAN |
| Air switch | SCHNEIDER |
| Bearing | Swedish SKF |
| Transducer of main machine | SIEMENS of Germany |
| Reducing box | CPG of Taiwan |
| Main chain | RENORD of Germany |
| Intermittent mechanism | Taiwan |
| Server system | SIEMENS of Germany |
| Linear guide rail | HIWIN |
| Host protect | Torque protector |
| Temperature control system | SIEMENS of Germany |
| Oil supply system of main machine | WEILIANG of Taiwan |
Frequently Asked Questions (FAQ)
Q: What are the paper size limitations for this equipment?
The maximum paper feeding size is 1060mm × 760mm, and the minimum paper feeding size is 420mm × 350mm.
Q: What is the maximum die-cutting speed and accuracy of the machine?
The machine achieves a maximum die-cutting speed of 7000 pages per hour (p/h) with a high die-cutting and stamping accuracy of ≤±0.075mm.
Q: What brands are used for the main electrical control components?
The machine utilizes premium components including SIEMENS of Germany (for PLC, man-machine interface, transducer, server system, and temperature control), OMRON of Japan (optoelectronic switches), and SCHNEIDER (contacts and air switches).
Q: What thickness and types of stock can the machine handle?
It features a wide stock range of 80-2000g/m² paper, 0.1-2mm paper, and corrugated paper up to 4mm.
Q: How does the feeder mechanism ensure a steady paper flow?
The feeder adopts European technology equipped with four suckers and four blowers. The suckers are fully adjustable to handle different paper shapes and thicknesses smoothly without stopping the machine.
Q: What safety and protection systems are built into the machine?
The machine is equipped with a highly sensitive Torque Protector (Host protect / Torsion Limiter) to ensure safe operation, prevent machine damage, and minimize the risk of personal injury to the operator.