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China Suppliers Factory 1060 Automatic Three Vertical Deep Embossing Hot Stamping with Intelligent Adjustable Suction Cups

Our innovative technology, designed and developed in Europe, features a cutting-edge system comprising 4 sets of suction cups and 4 blowers that operate in harmony. This advanced setup ensures adaptability for various types of shaped paper across different applications. The intelligent, adjustable suction cups allow for flexible parameter modifications, enabling smooth paper transport even for ultra-thin materials, effectively eliminating issues such as paper jams and offsets.
- With precise airflow control, the blower delivers stable wind pressure, and the dynamic adjustment of suction cups maintains consistent tension throughout the paper conveying process. This feature is particularly beneficial for high-precision thin paper processing scenarios, significantly enhancing production efficiency and increasing the finished product qualification rate.
As a leading factory in China, we are committed to providing high-quality solutions and establishing solid partnerships with suppliers around the globe.

    Variable frequency heating system

    Variable frequency heating system

    Motor

    Motor

    Electrical box

    Electrical box

    Foil placement rack quick foil changing device

    Foil placement rack quick foil changing device

    Imported SKF bearings

    Imported SKF bearings

    Human-machine interface

    Human-machine interface

    Paper feeding section

    Paper feeding section

    Siemens servo

    Siemens servo

    Siemens servo controller

    Siemens servo controller

    British Renode chain

    British Renode chain

    Main motor frequency converter

    Main motor frequency converter

    Main engine turbine

    Main engine turbine

    Feeding Unit

    1

    Feeder: The feeder is equipped with European technology, four suction cups and four blowers. The suction cups are flexibly adjustable to ensure smooth conveying of different types and shapes of paper without stopping the machine, and their easy adjustment enables precise conveying of thin paper.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (21)
    2

    Blowers for thin paper feeding

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (22)
    3

    Separate blowing unit on transport bracket

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (23)
    4

    Side Lay: unique design with push-pull function. It can be adapted to different product characteristics and does not require replacement of parts. Low paper movement during operation, no risk of wear and tear, helping to realize high-speed paper transport.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (24)
    5

    Gripper bar and Chain: The clamping bar is made of special super-hard aluminum alloy with anodized surface, which can realize accurate die-cutting and precise control of accuracy during adjustment; the main chain of the clamping bar is made of special chain, which improves the strength by about 45%, enhancing the stability of accuracy and prolonging the service life at the same time.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (25)

    Main Transmission

    1

    Main Transmission: excellent performance of core components: the worm shaft is made of German alloy copper, precision machined for high precision and wear resistance; the curved shaft and worm are forged and ground combined with high-temperature quenching process, which greatly improves the service life; the pendulum rod is enlarged and thickened, which significantly strengthens the stamping strength and has excellent wear resistance.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (26)
    2

    Pneumatic clutch: adopting imported parts, effectively reducing noise and pneumatic impact, stable and safe operation, in line with European export standards. Equipped with Italian yuyi clutch, better performance.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (27)
    3

    Main Chain drive: the host chain is made by Reynolds, Germany, with Taiwan intermittent mechanism drive, significantly enhance the die-cutting precision, to ensure the safe operation of the equipment, effectively reduce the risk of damage to the machine, and significantly extend the service life of the equipment.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (28)
    4

    Brazil WEG explosion-proof

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (29)
    5

    Siemens Sensor

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (30)

    Die-cutting part

    1

    Die-cutting part: die-cutting base plate and knife template safety design, with easy transfer device, efficient and convenient to load and adjust the plate. Equipped with pneumatic stabilized reset mechanism and non-stop paper feeding and collecting device.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (31)
    2

    Positioned in the center axis, the blade is fixed by screw clamps and fastened by claw screws.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (32)
    3

    Paper beautifying device in die-cutting

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (33)
    4

    HONEYCOMB CHASE: made of high temperature resistant steel with excellent dimensional stability. It is adapted to standard flip hook mounting for precise positioning of stamping dies. The track is equipped with double Teflon rollers, which can separate the foil from the track and protect the foil from damage under high temperature working conditions.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (34)
    5

    Flexible Foil Unwinding Rack: flexible design, flexible body, easy and safe to operate; with tension adjustment function to ensure smooth and accurate foil roll transportation and guarantee the stamping accuracy.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (35)
    6

    The locking plate is equipped with fast automatic locking device; the lower locking plate is also equipped with fast locking structure. One-touch button control, light off to lock, light on to release, without tools to quickly complete the locking operation, significantly shorten the debugging time.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (36)
    7

    Pressure adjustment through the screen to realize the motorized pressure increase and decrease; man-machine interface supports dual control of the receiving end and the operating end, and can complete all the operations of the machine.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (37)

    Delivery section

    1

    Delivery section: the use of mechanical paper feeding pressure brush mechanism, so that the paper plane locking device fixed on the frame more firmly and accurately, saving time, more secure, more reliable

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (38)

    Host structure of equipment

    1

    Host structure of equipment

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (39)

    Electrical part

    1

    Man-machine interface: Equipped with imported high-resolution human-computer interaction system, realizing real-time status monitoring and display, and at the same time providing guidelines for machine debugging and troubleshooting.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (40)
    2

    Electrical Unit: The machine utilizes Siemens PLC frequency conversion technology, and the key electrical components are selected from Japanese, French and Taiwan famous brand switches for precise control and reliable performance.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (41)
    3

    Foil Unwinding Motor System: Equipped with Siemens motor, servo system and program controller, it responds quickly and can accurately position the foil in high-speed operation.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (42)
    4

    Waste Foil Collecting Brush Wheel Unit: Driven and controlled by Siemens servo motor, with adjustable rotational speed to match the stamping speed and maintain constant foil tension.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (43)
    5

    Foil Breaking Supervision System: with high sensitivity and reliability, it effectively reduces the production loss caused by foil breakage during stamping and ensures the continuity and stability of the stamping process.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (44)
    6

    Torsion Limiter: with high sensitivity, it can effectively ensure the safe operation of the machine, minimize the personal injury of the personnel, and minimize the safety risks such as pinching and involvement of the personnel caused by the failure of the equipment.

    1060 Automatic Three Longitudinal And Two Lateral Foil Stamping Machine (45)

    Technical Data

    Parameter Specification
    Maximum paper feeding size 1060mm×760mm
    Minimum paper feeding size 420mm×350mm
    Max die cutting size 1050mm×750mm
    Max stamping size 1020mm×750mm
    Gripper margin ≥6mm
    Inner chase size 1120mm×786mm
    Stock range 80-2000g/m2 paper 0.1-2mm paper≤4mm corrugated
    Die cutting accuracy ≤±0.075mm(die cutting and stamping)
    Max die cutting force 600tons
    Max die cutting speed 5000p/h
    Max feeder pile height 1600mm(wooden pallet included)
    Max delivery pile height 1500(wooden pallet included)
    Wide dimension of in longitudinal 250mm
    Stamping shaft number Five shaft
    Air requirement 12 heating zones, 40-180℃ Adjustable
    Net weight approx About 18tons
    Main motor wattage 18.5KW
    Full load wattage 58KW
    Overall dimension 7500mm(L: Pre-load paper device included)×4000mm(W: Platform included)×2300mm(H)

    Electrical equipment layout

    Component Name Brand / Origin
    PLC computer program controller SIEMENS of Germany
    Man-machine interface SIEMENS of Germany
    Principal machine transmission anti-explosion OF Brazilian WEG
    Contacts SCHNEIDER
    Optoelectronic switch OMRON of JAPAN
    Air switch SCHNEIDER
    Bearing Swedish SKF
    Transducer of main machine SIEMENS of Germany
    Reducing box CPG of Taiwan
    Main chain RENORD of Germany
    Intermittent mechanism Taiwan
    Server system SIEMENS of Germany
    Linear guide rail HIWIN
    Host protect Torque protector
    Temperature control system SIEMENS of Germany
    Oil supply system of main machine WEILIANG of Taiwan

    Frequently Asked Questions (FAQ)

    What are the key technical features of the Feeding Unit?

    The feeding unit features European technology with four suction cups and four blowers. It is designed to be flexibly adjustable to ensure the smooth conveying of various paper types and shapes without stopping the machine. Additionally, it includes a unique Side Lay mechanism with a push-pull function that adapts to different product characteristics without requiring parts replacement.

    How does the Honeycomb Chase protect the foil under high-temperature conditions?

    The Honeycomb Chase is manufactured from high-temperature resistant steel to offer excellent dimensional stability. It is equipped with double Teflon rollers that separate the foil from the track, shielding the foil from damage during high-temperature working conditions.

    What electrical components and brands are used in the machine?

    The system integrates premium components from leading global brands. It uses SIEMENS of Germany for the PLC computer program controller, man-machine interface, transducer, servo system, and temperature control system. Other components include Brazilian WEG explosion-proof motors, Schneider contacts and air switches, Omron optoelectronic switches, and Swedish SKF bearings.

    What are the maximum speed and size capacities of this stamping machine?

    The machine delivers a maximum die-cutting speed of 5000 sheets per hour (p/h) and a maximum die-cutting force of 600 tons. The maximum paper feeding size is 1060mm x 760mm, and the maximum stamping size is 1020mm x 750mm.

    How does the machine ensure operator safety during high-speed operations?

    Safety is enhanced via a highly sensitive Torsion Limiter that minimizes personal injury risks (such as pinching and involvement) caused by equipment failures. Additionally, a Foil Breaking Supervision System detects foil breakage in real time to prevent production losses.

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