China Suppliers Factory 1060 Automatic Three Vertical Deep Embossing Hot Stamping with Intelligent Adjustable Suction Cups

Variable frequency heating system

Motor

Electrical box

Foil placement rack quick foil changing device

Imported SKF bearings

Human-machine interface

Paper feeding section

Siemens servo

Siemens servo controller

British Renode chain

Main motor frequency converter

Main engine turbine
Feeding Unit
Feeder: The feeder is equipped with European technology, four suction cups and four blowers. The suction cups are flexibly adjustable to ensure smooth conveying of different types and shapes of paper without stopping the machine, and their easy adjustment enables precise conveying of thin paper.
Blowers for thin paper feeding
Separate blowing unit on transport bracket
Side Lay: unique design with push-pull function. It can be adapted to different product characteristics and does not require replacement of parts. Low paper movement during operation, no risk of wear and tear, helping to realize high-speed paper transport.
Gripper bar and Chain: The clamping bar is made of special super-hard aluminum alloy with anodized surface, which can realize accurate die-cutting and precise control of accuracy during adjustment; the main chain of the clamping bar is made of special chain, which improves the strength by about 45%, enhancing the stability of accuracy and prolonging the service life at the same time.
Main Transmission
Main Transmission: excellent performance of core components: the worm shaft is made of German alloy copper, precision machined for high precision and wear resistance; the curved shaft and worm are forged and ground combined with high-temperature quenching process, which greatly improves the service life; the pendulum rod is enlarged and thickened, which significantly strengthens the stamping strength and has excellent wear resistance.
Pneumatic clutch: adopting imported parts, effectively reducing noise and pneumatic impact, stable and safe operation, in line with European export standards. Equipped with Italian yuyi clutch, better performance.
Main Chain drive: the host chain is made by Reynolds, Germany, with Taiwan intermittent mechanism drive, significantly enhance the die-cutting precision, to ensure the safe operation of the equipment, effectively reduce the risk of damage to the machine, and significantly extend the service life of the equipment.
Brazil WEG explosion-proof
Siemens Sensor
Die-cutting part
Die-cutting part: die-cutting base plate and knife template safety design, with easy transfer device, efficient and convenient to load and adjust the plate. Equipped with pneumatic stabilized reset mechanism and non-stop paper feeding and collecting device.
Positioned in the center axis, the blade is fixed by screw clamps and fastened by claw screws.
Paper beautifying device in die-cutting
HONEYCOMB CHASE: made of high temperature resistant steel with excellent dimensional stability. It is adapted to standard flip hook mounting for precise positioning of stamping dies. The track is equipped with double Teflon rollers, which can separate the foil from the track and protect the foil from damage under high temperature working conditions.
Flexible Foil Unwinding Rack: flexible design, flexible body, easy and safe to operate; with tension adjustment function to ensure smooth and accurate foil roll transportation and guarantee the stamping accuracy.
The locking plate is equipped with fast automatic locking device; the lower locking plate is also equipped with fast locking structure. One-touch button control, light off to lock, light on to release, without tools to quickly complete the locking operation, significantly shorten the debugging time.
Pressure adjustment through the screen to realize the motorized pressure increase and decrease; man-machine interface supports dual control of the receiving end and the operating end, and can complete all the operations of the machine.
Delivery section
Delivery section: the use of mechanical paper feeding pressure brush mechanism, so that the paper plane locking device fixed on the frame more firmly and accurately, saving time, more secure, more reliable
Host structure of equipment
Host structure of equipment
Electrical part
Man-machine interface: Equipped with imported high-resolution human-computer interaction system, realizing real-time status monitoring and display, and at the same time providing guidelines for machine debugging and troubleshooting.
Electrical Unit: The machine utilizes Siemens PLC frequency conversion technology, and the key electrical components are selected from Japanese, French and Taiwan famous brand switches for precise control and reliable performance.
Foil Unwinding Motor System: Equipped with Siemens motor, servo system and program controller, it responds quickly and can accurately position the foil in high-speed operation.
Waste Foil Collecting Brush Wheel Unit: Driven and controlled by Siemens servo motor, with adjustable rotational speed to match the stamping speed and maintain constant foil tension.
Foil Breaking Supervision System: with high sensitivity and reliability, it effectively reduces the production loss caused by foil breakage during stamping and ensures the continuity and stability of the stamping process.
Torsion Limiter: with high sensitivity, it can effectively ensure the safe operation of the machine, minimize the personal injury of the personnel, and minimize the safety risks such as pinching and involvement of the personnel caused by the failure of the equipment.
Technical Data
| Parameter | Specification |
|---|---|
| Maximum paper feeding size | 1060mm×760mm |
| Minimum paper feeding size | 420mm×350mm |
| Max die cutting size | 1050mm×750mm |
| Max stamping size | 1020mm×750mm |
| Gripper margin | ≥6mm |
| Inner chase size | 1120mm×786mm |
| Stock range | 80-2000g/m2 paper 0.1-2mm paper≤4mm corrugated |
| Die cutting accuracy | ≤±0.075mm(die cutting and stamping) |
| Max die cutting force | 600tons |
| Max die cutting speed | 5000p/h |
| Max feeder pile height | 1600mm(wooden pallet included) |
| Max delivery pile height | 1500(wooden pallet included) |
| Wide dimension of in longitudinal | 250mm |
| Stamping shaft number | Five shaft |
| Air requirement | 12 heating zones, 40-180℃ Adjustable |
| Net weight approx | About 18tons |
| Main motor wattage | 18.5KW |
| Full load wattage | 58KW |
| Overall dimension | 7500mm(L: Pre-load paper device included)×4000mm(W: Platform included)×2300mm(H) |
Electrical equipment layout
| Component Name | Brand / Origin |
|---|---|
| PLC computer program controller | SIEMENS of Germany |
| Man-machine interface | SIEMENS of Germany |
| Principal machine transmission | anti-explosion OF Brazilian WEG |
| Contacts | SCHNEIDER |
| Optoelectronic switch | OMRON of JAPAN |
| Air switch | SCHNEIDER |
| Bearing | Swedish SKF |
| Transducer of main machine | SIEMENS of Germany |
| Reducing box | CPG of Taiwan |
| Main chain | RENORD of Germany |
| Intermittent mechanism | Taiwan |
| Server system | SIEMENS of Germany |
| Linear guide rail | HIWIN |
| Host protect | Torque protector |
| Temperature control system | SIEMENS of Germany |
| Oil supply system of main machine | WEILIANG of Taiwan |
Frequently Asked Questions (FAQ)
What are the key technical features of the Feeding Unit?
The feeding unit features European technology with four suction cups and four blowers. It is designed to be flexibly adjustable to ensure the smooth conveying of various paper types and shapes without stopping the machine. Additionally, it includes a unique Side Lay mechanism with a push-pull function that adapts to different product characteristics without requiring parts replacement.
How does the Honeycomb Chase protect the foil under high-temperature conditions?
The Honeycomb Chase is manufactured from high-temperature resistant steel to offer excellent dimensional stability. It is equipped with double Teflon rollers that separate the foil from the track, shielding the foil from damage during high-temperature working conditions.
What electrical components and brands are used in the machine?
The system integrates premium components from leading global brands. It uses SIEMENS of Germany for the PLC computer program controller, man-machine interface, transducer, servo system, and temperature control system. Other components include Brazilian WEG explosion-proof motors, Schneider contacts and air switches, Omron optoelectronic switches, and Swedish SKF bearings.
What are the maximum speed and size capacities of this stamping machine?
The machine delivers a maximum die-cutting speed of 5000 sheets per hour (p/h) and a maximum die-cutting force of 600 tons. The maximum paper feeding size is 1060mm x 760mm, and the maximum stamping size is 1020mm x 750mm.
How does the machine ensure operator safety during high-speed operations?
Safety is enhanced via a highly sensitive Torsion Limiter that minimizes personal injury risks (such as pinching and involvement) caused by equipment failures. Additionally, a Foil Breaking Supervision System detects foil breakage in real time to prevent production losses.

