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China Suppliers Factory 1060 Automatic Three Vertical Deep Embossing Hot Stamping Machine with Intelligent Suction Control
Variable frequency heating system
Motor
Electrical box
Foil placement rack quick foil changing device
Imported SKF bearings
Human-machine interface
Paper feeding section
Siemens servo
Siemens servo controller
British Renode chain
Main motor frequency converter
Main engine turbine
Feeding Unit
1
Feeder
The feeder is equipped with European technology, four suction cups and four blowers. The suction cups are flexibly adjustable to ensure smooth conveying of different types and shapes of paper without stopping the machine, and their easy adjustment enables precise conveying of thin paper.
2
Blowers for thin paper feeding
Blowers for thin paper feeding
3
Separate blowing unit on transport bracket
Separate blowing unit on transport bracket
4
Side Lay
Unique design with push-pull function. It can be adapted to different product characteristics and does not require replacement of parts. Low paper movement during operation, no risk of wear and tear, helping to realize high-speed paper transport.
5
Gripper bar and Chain
The clamping bar is made of special super-hard aluminum alloy with anodized surface, which can realize accurate die-cutting and precise control of accuracy during adjustment; the main chain of the clamping bar is made of special chain, which improves the strength by about 45%, enhancing the stability of accuracy and prolonging the service life at the same time.
Main Transmission
1
Main Transmission
Excellent performance of core components: the worm shaft is made of German alloy copper, precision machined for high precision and wear resistance; the curved shaft and worm are forged and ground combined with high-temperature quenching process, which greatly improves the service life; the pendulum rod is enlarged and thickened, which significantly strengthens the stamping strength and has excellent wear resistance.
2
Pneumatic clutch
Adopting imported parts, effectively reducing noise and pneumatic impact, stable and safe operation, in line with European export standards. Equipped with Italian yuyi clutch, better performance.
3
Main Chain drive
The host chain is made by Reynolds, Germany, with Taiwan intermittent mechanism drive, significantly enhance the die-cutting precision, to ensure the safe operation of the equipment, effectively reduce the risk of damage to the machine, and significantly extend the service life of the equipment.
4
Brazil WEG explosion-proof
Brazil WEG explosion-proof
5
Siemens Sensor
Siemens Sensor
Die-cutting part
1
Die-cutting part
Die-cutting base plate and knife template safety design, with easy transfer device, efficient and convenient to load and adjust the plate. Equipped with pneumatic stabilized reset mechanism and non-stop paper feeding and collecting device.
2
Positioned in the center axis
Positioned in the center axis, the blade is fixed by screw clamps and fastened by claw screws.
3
Paper beautifying device in die-cutting
Paper beautifying device in die-cutting
4
HONEYCOMB CHASE
Made of high temperature resistant steel with excellent dimensional stability. It is adapted to standard flip hook mounting for precise positioning of stamping dies. The track is equipped with double Teflon rollers, which can separate the foil from the track and protect the foil from damage under high temperature working conditions.
5
Flexible Foil Unwinding Rack
Flexible design, flexible body, easy and safe to operate; with tension adjustment function to ensure smooth and accurate foil roll transportation and guarantee the stamping accuracy.
6
Locking Plate System
The locking plate is equipped with fast automatic locking device; the lower locking plate is also equipped with fast locking structure. One-touch button control, light off to lock, light on to release, without tools to quickly complete the locking operation, significantly shorten the debugging time.
7
Pressure Adjustment
Pressure adjustment through the screen to realize the motorized pressure increase and decrease; man-machine interface supports dual control of the receiving end and the operating end, and can complete all the operations of the machine.
Delivery section
1
Delivery section
The use of mechanical paper feeding pressure brush mechanism, so that the paper plane locking device fixed on the frame more firmly and accurately, saving time, more secure, more reliable.
Host structure of equipment
1
Host structure of equipment
Host structure of equipment overview.
Electrical part
1
Man-machine interface
Equipped with imported high-resolution human-computer interaction system, realizing real-time status monitoring and display, and at the same time providing guidelines for machine debugging and troubleshooting.
2
Electrical Unit
The machine utilizes Siemens PLC frequency conversion technology, and the key electrical components are selected from Japanese, French and Taiwan famous brand switches for precise control and reliable performance.
3
Foil Unwinding Motor System
Equipped with Siemens motor, servo system and program controller, it responds quickly and can accurately position the foil in high-speed operation.
4
4
Waste Foil Collecting Brush Wheel Unit
Driven and controlled by Siemens servo motor, with adjustable rotational speed to match the stamping speed and maintain constant foil tension.
5
Foil Breaking Supervision System
With high sensitivity and reliability, it effectively reduces the production loss caused by foil breakage during stamping and ensures the continuity and stability of the stamping process.
6
Torsion Limiter
With high sensitivity, it can effectively ensure the safe operation of the machine, minimize the personal injury of the personnel, and minimize the safety risks such as pinching and involvement of the personnel caused by the failure of the equipment.
Technical Data
| Maximum paper feeding size | 1060mm×760mm |
| Minimum paper feeding size | 420mm×350mm |
| Max die cutting size | 1050mm×750mm |
| Max stamping size | 1020mm×750mm |
| Gripper margin | ≥6mm |
| Inner chase size | 1120mm×786mm |
| Stock range | 80-2000g/m2 paper 0.1-2mm paper≤4mm corrugated |
| Die cutting accuracy | ≤±0.075mm(die cutting and stamping) |
| Max die cutting force | 600tons |
| Max die cutting speed | 5000p/h |
| Max feeder pile height | 1600mm（wooden pallet included） |
| Max delivery pile height | 1500（wooden pallet included） |
| Wide dimension of in longitudinal | 250mm |
| Stamping shaft number | Five shaft |
| Air requirement | 12 heating zones, 40-180℃ Adjustable |
| Net weight approx | About 18tons |
| Main motor wattage | 18.5KW |
| Full load wattage | 58KW |
| Overall dimension | 7500mm(L: Pre-load paper device included)×4000mm(W: Platform included)×2300mm(H) |
Electrical equipment layout
| PLC computer program controller | SIEMENS of Germany |
| Man-machine interface | SIEMENS of Germany |
| Principal machine transmission | anti-explosion OF Brazilian WEG |
| Contacts | SCHNEIDER |
| Optoelectronic switch | OMRON of JAPAN |
| Air switch | SCHNEIDER |
| Bearing | Swedish SKF |
| Transducer of main machine | SIEMENS of Germany |
| Reducing box | CPG of Taiwan |
| Main chain | RENORD of Germany |
| Intermittent mechanism | Taiwan |
| Server system | SIEMENS of Germany |
| Linear guide rail | HIWIN |
| Host protect | Torque protector |
| Temperature control system | SIEMENS of Germany |
| Oil supply system of main machine | WEILIANG of Taiwan |
Frequently Asked Questions
Q: How does the Feeding Unit handle different types of paper?
A: The feeder utilizes advanced European technology equipped with four suction cups and four blowers. The suction cups are flexibly adjustable to ensure smooth conveying of various paper shapes and sizes, and allow for precise conveying of thin paper without stopping the machine.
Q: What makes the Main Transmission system of this machine highly durable?
A: The core components of the Main Transmission are engineered for longevity: the worm shaft is made of German alloy copper for high wear resistance, the curved shaft and worm undergo high-temperature quenching, and the pendulum rod is thickened to strengthen stamping strength.
Q: How is the foil protected during high-temperature stamping operations?
A: The Honeycomb Chase is built from high-temperature resistant steel and features double Teflon rollers. These rollers separate the foil from the track, safeguarding the foil against damage under demanding thermal working conditions.
Q: What safety features protect both the operator and the equipment?
A: The machine is equipped with a highly sensitive Torsion Limiter to prevent personal injuries and minimize safety risks during equipment failures. Additionally, it features a Foil Breaking Supervision system and a safety design for the die-cutting base plate.
Q: Which component brands are used in the electrical system?
A: The electrical layout integrates premium global brands, including Siemens (PLC, HMI, Transducer, Servo System, and Temperature Control), Schneider (Contacts and Air switches), Omron (Optoelectronic switches), and SKF (Bearings).