0102030405
China Suppliers Automatic Three Longitudinal and Two Lateral Foil Stamping Machine Factory for Accurate Paper Feeding
Variable frequency heating system
Motor
Electrical box
Foil placement rack quick foil changing device
Imported SKF bearings
Human-machine interface
Paper feeding section
Siemens servo
Siemens servo controller
British Renode chain
Main motor frequency converter
Main engine turbine
Feeding Unit
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Feeder: The feeder incorporates cutting-edge European technology and is equipped with four sets of suction cups and blower system. The unique adjustable suction cup design breaks the limitations of traditional equipment and supports seamless switching of different types and shapes of paper during the operation of the equipment to ensure the continuity and stability of feeding. At the same time, the adjustment operation of the equipment is simple and intuitive, and the thickness of the paper can be finely adjusted, effectively avoiding problems such as paper jamming and conveying offset, and meeting diversified production needs with high-precision and high-efficiency paper conveying performance.
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Auxiliary blowing device for thin paper feeding
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Sheet separation blowing device at the transport stand
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Side Lay: The innovative design of this side-laying device integrates a push-pull multifunctional structure, which allows users to flexibly switch between modes of use according to the characteristics of different products, without the need to dismantle or replace any parts and components, and greatly improves the ease of operation and the adaptability of the equipment. During the side-loading process, with the precise mechanical structure and anti-slip design, the paper can maintain a stable state with nearly zero displacement, eliminating friction loss from the root and ensuring the integrity of the paper surface. This excellent performance not only supports high-speed paper transfer, but also significantly improves overall work efficiency, injecting high efficiency into the production process.
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Gripper bar and Chain: The clamping bar is made of special super-hard aluminum alloy profile with anodized surface, which demonstrates excellent rigidity and abrasion resistance during the adjustment operation and ensures that the die-cutting precision is always maintained at the micron level. The main chain of the support bar adopts the patented reinforced chain technology, which improves the strength by about 45% compared with the traditional structure, which not only greatly enhances the transmission stability, effectively reduces the error caused by chain deformation, but also significantly extends the service life, providing a solid guarantee for the long-term stable operation of the equipment.
Main Transmission
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Main Transmission: the worm shaft material is made of German alloy copper, precision machining, high precision, especially wear-resistant. The bending shaft and worm shaft are made of forged grinding and high quenching process, with long service life. Meanwhile, the pendulum has been optimized and designed with increased size and thickened pendulum shaft, which greatly enhances the die-cutting performance and further improves the wear-resistant durability. Even under high intensity, high frequency continuous operation conditions, the whole set of transmission devices can still maintain stable and reliable operation, providing a solid guarantee for the efficient and durable operation of the equipment.
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Pneumatic clutch: The pneumatic clutch equipped with this equipment adopts imported high-quality components, and through precise structural design and advanced manufacturing process, it effectively reduces the operating noise and pneumatic impact, ensuring stable, safe and reliable operation of the equipment. The products are manufactured in strict compliance with the European export standards, in which the Italian yuyi brand clutches are selected, which further optimize the overall performance of the equipment by virtue of their excellent technical performance and stable quality performance, bringing users a more efficient and longer-lasting experience.
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Main Chain drive: The main machine chain is driven by German Renold and Taiwan intermittent mechanism, which improves the die-cutting precision, ensures the safety of the equipment, avoids machine damage and improves the service life.
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Anti-explosion OF Brazilian WEG
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Transducer of SIEMENS
Die-cutting part
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Die-cutting part: The die-cutting section is designed with a double safety protection system, and the die-cutting base plate and knife template are both designed with safety, effectively avoiding operational risks. At the same time, it is equipped with convenient moving and flexible rotating devices, which greatly simplifies the process of board loading and plate layout, and significantly improves the operational efficiency. In addition, the innovative pneumatic recycling system operates stably and reliably, and with the non-stop feeding and conveying device, it realizes continuous and efficient supply of materials, which guarantees the smoothness and efficiency of the production process in all aspects.
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Fixed in the center positioning line; Screw fixing clamps around the knife plate; Selection of claw screws for positioning and fixing.
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Paper leveling device in die cutting
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HONEYCOMB CHASE: Honeycomb grooves are made of high heat-resistant steel, providing excellent dimensional stability and maintaining structural accuracy even under high temperature conditions. The honeycomb groove design is adapted to standard elbow hooks to provide accurate positioning reference for stamping molds and ensure machining accuracy. Two sets of Teflon rollers physically separate the foil from the honeycomb grooves, preventing direct contact between the foil and the grooves. This innovative design significantly reduces the risk of foil scorching and sticking during high temperature operation, which improves processing safety and guarantees foil surface quality and processing yield.
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Flexible Foil Unwinding Rack: Such an intelligent design keeps the rack flexible and makes the operation so simple, fast, safe and convenient; in order to maintain the stamping accuracy, the unwinding rack is adjustable in tension control to keep the foil unwinding smooth, accurate and easy.
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Locking plate with quick auto-locking device; the lower locking plate has a quick locking device; this design is specially configured with a one-touch locking button, which visually indicates the locking status through light signals: when the button indicator is off, it means that the locking plate has completed the quick locking; and when the indicator is on, it means that the locking plate is in the loosening status. It realizes tool-free quick locking board, reduces debugging time and effectively improves work efficiency.
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Pressure adjustment can be realized on the screen by motorized way to increase and decrease pressure, easy to operate. The man-machine interface is set up on the receiving side and the operating side respectively, which can be operated according to the actual situation by choosing the appropriate position. The HMI on the receiving side and the operating side have the same function and both can complete all the operations of the machine, so you can easily control the machine no matter which side you are on.
Delivery section
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Delivery section: Paper damping and deceleration adopts mechanical feeding pressure brush mechanism, so that the paper flat locking device can be more firmly and accurately fixed on the frame, through this way, effectively avoid the repeated operation caused by poor fixing or positioning, greatly saving time and cost, but also improve the safety and reliability of the whole operation process.
Host structure of equipment
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Host structure of equipment
Electrical part
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Man-machine interface: This equipment adopts imported high-resolution human-machine interactive interface to achieve efficient and accurate human-machine communication. This interface has a real-time monitoring function, which can comprehensively and accurately display the key parameters and status information in the process of equipment operation, and provide the operator with intuitive and clear feedback on the operation situation.
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Electrical Unit: This equipment adopts Siemens PLC for control and is equipped with frequency conversion function. Among the various electrical components, switches are selected from well-known brands in Japan, France, Taiwan and other regions. With this configuration, the electrical unit can realize precise operation control and has stable and reliable performance, which can effectively guarantee the long-term stable operation of the equipment.
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Foil Unwinding Motor System: It adopts internationally renowned Siemens motor, servo system and program controller. It can actively and quickly complete a series of actions, and is more responsive than the traditional system. And Siemens program controller; active and fast action, accurate positioning, high-speed foil feeding, for efficient production of powerful empowerment.
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Waste Foil Collecting Brush Wheel Unit: The speed of the brush wheel can be flexibly adjusted under the control of the Siemens servo motor drive, which can be precisely matched to the stamping speed to keep the foil tension constant.
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Foil Breaking Supervision System: The foil breakage monitoring system, with its positive response and reliable performance, minimizes the loss of defects caused by foil breakage during the stamping process and provides a solid guarantee for production continuity and yield.
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Torsion Limiter: very sensitive, effective to ensure the safe operation of the machine, this design significantly reduces the mechanical failure caused by splash, equipment loss of control and other dangerous conditions, minimize personal injury to the operator, reduce the risk of equipment damage.
Technical Data
| Maximum paper feeding size | 1320mm×950mm |
| Minimum paper feeding size | 500mm×450mm |
| Max die cutting size | 1310mm×940mm |
| Max stamping size | 1280mm×940mm |
| Gripper margin | ≥6mm |
| Inner chase size | 1320mm×976mm |
| Stock range | 80-2000g/m2 paper 0.1-2mm paper≤4mm corrugated |
| Die cutting accuracy | ≤±0.25mm(die cutting and stamping) |
| Max die cutting force | 300tons |
| Max die cutting speed | 5500p/h |
| Max feeder pile height | 11600mm（wooden pallet included） |
| Max delivery pile height | 1500（wooden pallet included） |
| Wide dimension of in longitudinal | 250mm |
| Stamping shaft number | Five shaft |
| Air requirement | 12 heating zones, 40-180℃ Adjustable |
| Net weight approx | About 20tons |
| Main motor wattage | 15KW |
| Full load wattage | 54.5KW |
| Overall dimension | 8500mm(L: Pre-load paper device included)×4400mm(W: Platform included)×2600mm(H) |
Electrical equipment layout
| PLC computer program controller | SIEMENS of Germany |
| Man-machine interface | SIEMENS of Germany |
| Principal machine transmission | anti-explosion OF Brazilian WEG |
| Contacts | SCHNEIDER |
| Optoelectronic switch | OMRON of JAPAN |
| Air switch | SCHNEIDER |
| Bearing | Swedish SKF |
| Transducer of main machine | SIEMENS of Germany |
| Reducing box | CPG of Taiwan |
| Main chain | RENORD of Germany |
| Intermittent mechanism | Taiwan |
| Server system | SIEMENS of Germany |
| Linear guide rail | HIWIN |
| Host protect | Torque protector |
| Temperature control system | SIEMENS of Germany |
| Oil supply system of main machine | WEILIANG of Taiwan |
Frequently Asked Questions (FAQ)
Q1: What makes the Feeder system highly adaptable to different materials?
A1: The feeder incorporates cutting-edge European technology equipped with four sets of suction cups and a blower system. Its unique adjustable suction cup design breaks traditional limitations, supporting seamless switching between different paper types and shapes during operation, while enabling fine adjustments to the paper thickness to avoid jams and offsets.
Q2: How does the Main Transmission system achieve wear resistance and stability?
A2: The worm shaft is constructed from high-precision, wear-resistant German alloy copper. Additionally, the bending shaft and worm shaft undergo a forged grinding and high quenching process. Combined with an optimized larger pendulum and thickened pendulum shaft, the system ensures stable and reliable transmission even under continuous, high-intensity operations.
Q3: How does the Honeycomb Chase prevent foil scorching and sticking?
A3: The Honeycomb Chase features grooves made of high heat-resistant steel for dimensional stability. It integrates two sets of Teflon rollers that physically separate the foil from the honeycomb grooves, preventing direct contact and significantly reducing the risk of foil scorching and sticking during high-temperature operations.
Q4: What are the benefits of the locking plate design on this machine?
A4: The lower locking plate is equipped with a quick auto-locking device that features a one-touch locking button. The button visually indicates the locking status via light signals (off for locked, on for loosened). This tool-free mechanism greatly reduces debugging time and enhances overall work efficiency.
Q5: What electrical brands and control technologies are utilized in the machine?
A5: The machine utilizes a Siemens PLC program controller, a Siemens HMI, and a Siemens servo motor system for foil unwinding. Other premium components include optoelectronic switches from OMRON (Japan), contacts and air switches from SCHNEIDER, bearings from Swedish SKF, and main chain drives from German RENOLD.
Q6: How does the machine handle safety and mechanical protection?
A6: The machine features a double safety protection system on the die-cutting section, along with a highly sensitive torque/torsion limiter. This limiter ensures safe operation by reducing mechanical failures caused by splash or equipment loss of control, minimizing the risk of personal injury and equipment damage.