0102030405
Automatic Three Longitudinal and Two Lateral Foil Stamping Machine by China Suppliers and Factory
Variable frequency heating system
Motor
Electrical box
Foil placement rack quick foil changing device
Imported SKF bearings
Human-machine interface
Paper feeding section
Siemens servo
Siemens servo controller
British Renode chain
Main motor frequency converter
Main engine turbine
Feeding unit
1
Feeder
The feeder incorporates cutting-edge European technology and is equipped with four sets of suction cups and blower system. The unique adjustable suction cup design breaks the limitations of traditional equipment and supports seamless switching of different types and shapes of paper during the operation of the equipment to ensure the continuity and stability of feeding. At the same time, the adjustment operation of the equipment is simple and intuitive, and the thickness of the paper can be finely adjusted, effectively avoiding problems such as paper jamming and conveying offset, and meeting diversified production needs with high-precision and high-efficiency paper conveying performance.
2
Auxiliary blowing device for thin paper feeding
Optimized auxiliary blowing device designed specifically for stable and smooth thin paper feeding operations.
3
Sheet separation blowing device at the transport stand
Ensures reliable separation of sheets on the transport stand to prevent double-sheet feeding.
4
Side Lay
The innovative design of this side-laying device integrates a push-pull multifunctional structure, which allows users to flexibly switch between modes of use according to the characteristics of different products, without the need to dismantle or replace any parts and components, and greatly improves the ease of operation and the adaptability of the equipment. During the side-loading process, with the precise mechanical structure and anti-slip design, the paper can maintain a stable state with nearly zero displacement, eliminating friction loss from the root and ensuring the integrity of the paper surface. This excellent performance not only supports high-speed paper transfer, but also significantly improves overall work efficiency, injecting high efficiency into the production process.
5
Gripper bar and Chain
The clamping bar is made of special super-hard aluminum alloy profile with anodized surface, which demonstrates excellent rigidity and abrasion resistance during the adjustment operation and ensures that the die-cutting precision is always maintained at the micron level. The main chain of the support bar adopts the patented reinforced chain technology, which improves the strength by about 45% compared with the traditional structure, which not only greatly enhances the transmission stability, effectively reduces the error caused by chain deformation, but also significantly extends the service life, providing a solid guarantee for the long-term stable operation of the equipment.
Main Transmission
1
Main Transmission
The worm shaft material is made of German alloy copper, precision machining, high precision, especially wear-resistant. The bending shaft and worm shaft are made of forged grinding and high quenching process, with long service life. Meanwhile, the pendulum has been optimized and designed with increased size and thickened pendulum shaft, which greatly enhances the die-cutting performance and further improves the wear-resistant durability. Even under high intensity, high frequency continuous operation conditions, the whole set of transmission devices can still maintain stable and reliable operation, providing a solid guarantee for the efficient and durable operation of the equipment.
2
Pneumatic clutch
The pneumatic clutch equipped with this equipment adopts imported high-quality components, and through precise structural design and advanced manufacturing process, it effectively reduces the operating noise and pneumatic impact, ensuring stable, safe and reliable operation of the equipment. The products are manufactured in strict compliance with the European export standards, in which the Italian yuyi brand clutches are selected, which further optimize the overall performance of the equipment by virtue of their excellent technical performance and stable quality performance, bringing users a more efficient and longer-lasting experience.
3
Main Chain drive
The main machine chain is driven by German Renold and Taiwan intermittent mechanism, which improves the die-cutting precision, ensures the safety of the equipment, avoids machine damage and improves the service life.
4
Anti-explosion OF Brazilian WEG
Equipped with reliable, high-performance anti-explosion motor from Brazilian WEG.
5
Transducer of SIEMENS
High precision speed control enabled by Siemens transducer.
Die-cutting part
1
Die-cutting part
The die-cutting section is designed with a double safety protection system, and the die-cutting base plate and knife template are both designed with safety, effectively avoiding operational risks. At the same time, it is equipped with convenient moving and flexible rotating devices, which greatly simplifies the process of board loading and plate layout, and significantly improves the operational efficiency. In addition, the innovative pneumatic recycling system operates stably and reliably, and with the non-stop feeding and conveying device, it realizes continuous and efficient supply of materials, which guarantees the smoothness and efficiency of the production process in all aspects.
2
Positioning & Fixing
Fixed in the center positioning line; Screw fixing clamps around the knife plate; Selection of claw screws for positioning and fixing.
3
Paper leveling device in die cutting
Integrated leveling system to maintain paper flatness during the die-cutting process.
4
HONEYCOMB CHASE
Honeycomb grooves are made of high heat-resistant steel, providing excellent dimensional stability and maintaining structural accuracy even under high temperature conditions. The honeycomb groove design is adapted to standard elbow hooks to provide accurate positioning reference for stamping molds and ensure machining accuracy. Two sets of Teflon rollers physically separate the foil from the honeycomb grooves, preventing direct contact between the foil and the grooves. This innovative design significantly reduces the risk of foil scorching and sticking during high temperature operation, which improves processing safety and guarantees foil surface quality and processing yield.
5
Flexible Foil Unwinding Rack
Such an intelligent design keeps the rack flexible and makes the operation so simple, fast, safe and convenient; in order to maintain the stamping accuracy, the unwinding rack is adjustable in tension control to keep the foil unwinding smooth, accurate and easy.
6
Quick Auto-locking Device
Locking plate with quick auto-locking device; the lower locking plate has a quick locking device; this design is specially configured with a one-touch locking button, which visually indicates the locking status through light signals: when the button indicator is off, it means that the locking plate has completed the quick locking; and when the indicator is on, it means that the locking plate is in the loosening status. It realizes tool-free quick locking board, reduces debugging time and effectively improves work efficiency.
7
Dual-Side HMI & Motorized Pressure Adjustment
Pressure adjustment can be realized on the screen by motorized way to increase and decrease pressure, easy to operate. The man-machine interface is set up on the receiving side and the operating side respectively, which can be operated according to the actual situation by choosing the appropriate position. The HMI on the receiving side and the operating side have the same function and both can complete all the operations of the machine, so you can easily control the machine no matter which side you are on.
Delivery section
1
Delivery section
Paper damping and deceleration adopts mechanical feeding pressure brush mechanism, so that the paper flat locking device can be more firmly and accurately fixed on the frame, through this way, effectively avoid the repeated operation caused by poor fixing or positioning, greatly saving time and cost, but also improve the safety and reliability of the whole operation process.
Host structure of equipment
1
Host structure of equipment
Robust mechanical frame and heavy-duty structural layout ensuring high-speed operation stability and longevity.
Electrical part
1
Man-machine interface
This equipment adopts imported high-resolution human-machine interactive interface to achieve efficient and accurate human-machine communication. This interface has a real-time monitoring function, which can comprehensively and accurately display the key parameters and status information in the process of equipment operation, and provide the operator with intuitive and clear feedback on the operation situation.
2
Electrical Unit
This equipment adopts Siemens PLC for control and is equipped with frequency conversion function. Among the various electrical components, switches are selected from well-known brands in Japan, France, Taiwan and other regions. With this configuration, the electrical unit can realize precise operation control and has stable and reliable performance, which can effectively guarantee the long-term stable operation of the equipment.
3
Foil Unwinding Motor System
It adopts internationally renowned Siemens motor, servo system and program controller. It can actively and quickly complete a series of actions, and is more responsive than the traditional system. And Siemens program controller; active and fast action, accurate positioning, high-speed foil feeding, for efficient production of powerful empowerment.
4
Waste Foil Collecting Brush Wheel Unit
The speed of the brush wheel can be flexibly adjusted under the control of the Siemens servo motor drive, which can be precisely matched to the stamping speed to keep the foil tension constant.
5
Foil Breaking Supervision System
The foil breakage monitoring system, with its positive response and reliable performance, minimizes the loss of defects caused by foil breakage during the stamping process and provides a solid guarantee for production continuity and yield.
6
Torsion Limiter
very sensitive, effective to ensure the safe operation of the machine, this design significantly reduces the mechanical failure caused by splash, equipment loss of control and other dangerous conditions, minimize personal injury to the operator, reduce the risk of equipment damage.
Technical Data
| Maximum paper feeding size | 1320mm×950mm |
| Minimum paper feeding size | 500mm×450mm |
| Max die cutting size | 1310mm×940mm |
| Max stamping size | 1280mm×940mm |
| Gripper margin | ≥6mm |
| Inner chase size | 1320mm×976mm |
| Stock range | 80-2000g/m2 paper 0.1-2mm paper≤4mm corrugated |
| Die cutting accuracy | ≤±0.25mm(die cutting and stamping) |
| Max die cutting force | 300tons |
| Max die cutting speed | 5500p/h |
| Max feeder pile height | 11600mm（wooden pallet included） |
| Max delivery pile height | 1500（wooden pallet included） |
| Wide dimension of in longitudinal | 250mm |
| Stamping shaft number | Five shaft |
| Air requirement | 12 heating zones, 40-180℃ Adjustable |
| Net weight approx | About 20tons |
| Main motor wattage | 15KW |
| Full load wattage | 54.5KW |
| Overall dimension | 8500mm(L: Pre-load paper device included)×4400mm(W: Platform included)×2600mm(H) |
Electrical equipment layout
| PLC computer program controller | SIEMENS of Germany |
| Man-machine interface | SIEMENS of Germany |
| Principal machine transmission | anti-explosion OF Brazilian WEG |
| Contacts | SCHNEIDER |
| Optoelectronic switch | OMRON of JAPAN |
| Air switch | SCHNEIDER |
| Bearing | Swedish SKF |
| Transducer of main machine | SIEMENS of Germany |
| Reducing box | CPG of Taiwan |
| Main chain | RENORD of Germany |
| Intermittent mechanism | Taiwan |
| Server system | SIEMENS of Germany |
| Linear guide rail | HIWIN |
| Host protect | Torque protector |
| Temperature control system | SIEMENS of Germany |
| Oil supply system of main machine | WEILIANG of Taiwan |
Frequently Asked Questions
What are the main advantages of the Feeder unit?
The feeder integrates advanced European technology with four sets of suction cups and a blower system. Its unique adjustable suction cup design breaks traditional limitations, supporting seamless switching between different paper types and thicknesses to prevent jams and offset issues.
How is the transmission system designed for durability?
The main transmission employs high-precision German alloy copper for the worm shaft, which is highly wear-resistant. The bending and worm shafts undergo forged grinding and high quenching, supported by an optimized, thickened pendulum shaft to withstand continuous high-intensity operations.
What makes the Honeycomb Chase design unique in this machine?
The honeycomb chase is made of high heat-resistant steel for dimensional stability. It uses two sets of Teflon rollers to physically separate the foil from the honeycomb grooves, preventing foil scorching and sticking during high-temperature operations.
How does the quick auto-locking device improve efficiency?
The lower locking plate features a one-touch locking button with light signals indicating the status. This allows for tool-free, rapid locking of the plate, which significantly reduces setup and debugging times.
What brand of electrical control components are used?
The machine uses a German Siemens PLC program controller, Siemens HMI, Siemens servo motor system, and Siemens transducers. Other key components include Schneider contacts, Omron optoelectronic switches, and Swedish SKF bearings for maximum reliability.
What is the die-cutting speed and accuracy of the equipment?
The machine has a maximum die-cutting speed of 5500 sheets per hour with a die-cutting and stamping accuracy of ≤±0.25mm, supported by a maximum die-cutting force of 300 tons.