0102030405
1060 Fully Automatic Flatbed Die-Cutting Machine from China Suppliers and Factory with Advanced Feeder Technology
Electrical box
Feeding unit
Imported SKF bearings
Main chain of RENORD
Main motor
Main motor frequency converter
Man-machine interface of SIEMENS
Servo system of SIEMENS
Siemens servo controller
Turbo
Feeding unit
| No. | Name of Part | Foto |
|---|---|---|
| 1 | Feeder: The feeder adopts the European technology with four suckers and four blowers.The suckers are adjustable to ensure the steady conveying of different type and shape of paper without stopping the machine.The easy to be adjusted functions can do thin an think paper for an accurate convey. |
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| 2 | Auxiliary Blowing Device for Thin Paper Feeding |
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| 3 | Sheet Separating Blowing Device at Transport Bracket |
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| 4 | Side Lay: The side lay,after special desige,contains push and pull.You can choose the proper one according to different products wirh no need of changing parts.There is little movement of paper while the side lay is working and no worn for paper that contribute to transfering paper in high speed. |
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| 5 | Gripper bar and Chain: Special super-hard aluminum alloy type material is used for the Gripper bar,the surface is anodized,accurate Die cutting can be realized in the adjustment Operation,perfect precision control;gripper bar Main chain adopt special chains,The strength Is relatively increased by about 45%,improve Stability of precision,prolong service life. |
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Main Transmission
| No. | Name of Part | Foto |
|---|---|---|
| 1 | Main Transmission: Worm shaft material is made of German alloy copper,Precision machine processing,high precision, especially wear-resistant.Bent axle,worm is use forging grinding and high quenching process,long service life.The swing rod size is increased,the pendulum shaft is thickened,so the die cutting is high,Wear-resisting durable. |
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| 2 | Pneumatic clutch: Imported components to lower noise and pneumatic impact for stable and safe running.Comply with European export standards. The clutch is more stable using the Italian yuyi. |
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| 3 | Main Chain drive: chain of main machine is made by Renold,Germany,Taiwan intermittent mechanism drive,improve precision of die cutting,ensure equipment safety,avoid machine damage,improve service life. |
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| 4 | Anti-explosion OF Brazilian WEG |
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| 5 | Transducer of SIEMENS |
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Die-cutting part
| No. | Name of Part | Foto |
|---|---|---|
| 1 | Die-cutting part: The safety design of the die-cutting bottom plate and the knife template, and the design of the easy moving and rotating device make the plate-loading and plate-setting faster and more convenient. Pneumatic stable recovery. Non-stop feeding and delivery device. |
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| 2 | Fixed in a central positioning line; Knife plate around the screw fixed clamp; Choose claw screw positioning and fixing; |
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| 3 | Paper Flattering Device in Diecutting |
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| 6 | Locking plate with fast automatic locking device; The lower locking plate has a fast locking device; One-button lock button, when the light is off, it is locked, and when the light is on, it is loose, which realizes toolless fast lock board and reduces debugging time; |
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| 7 |
The pressure adjustment is on the screen to achieve electric increase and reduce pressure; Man-machine interface can be operated on the receiving side and the operating side; Both human-machine interfaces can realize all operation of the machine. |
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Delivery section
| No. | Name of Part | Foto |
|---|---|---|
| 1 | Delivery section: The paper damping and deceleration adopts a mechanical delivery presser brush mechanism, which enables the paper flat locking device to fix the upper frame more firmly, more accurately and saves time. Safer and more reliable |
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Host structure of equipment
| No. | Name of Part | Foto |
|---|---|---|
| 1 | Host structure of equipment |
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Electrical part
| No. | Name of Part | Foto |
|---|---|---|
| 1 | Man-machine interface: This machine adopts Imported high resolution man-machine interface for man-machine communication,it can monitor and display the running status of the machine in real time, provide detailed operation and troubleshooting Methods for machine adjustment and troubleshooting. |
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| 2 | Electrical Unit: The machine is controlled by SIEMENS PLC,frequency conversion.All kinds of electrical components,the switch used in Japan,France,Taiwan and other famous brand products.Accurate operation control and stable performance. |
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| 6 | Torsion Limiter: So sensitive,effectively ensuring safe running of the machine and minimizing the personal injury to operator |
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Technical Data
| Maximum paper feeding size | 1060mm×760mm |
| Minimum paper feeding size | 420mm×350mm |
| Max die cutting size | 1050mm×750mm |
| Gripper margin | ≥6mm |
| Inner chase size | 1120mm×786mm |
| Stock range | 80-2000g/m² paper 0.1-2mm paper≤4mm corrugated |
| Die cutting accuracy | ≤±0.075mm(die cutting and stamping) |
| Max die cutting force | 300tons |
| Max die cutting speed | 7000p/h |
| Max feeder pile height | 1600mm（wooden pallet included） |
| Max delivery pile height | 1500（wooden pallet included） |
| Air requirement | 0.6-0.7Mpa≥0.6m³/min |
| Net weight approx | About 16.5tons |
| Main motor wattage | 11KW |
| Full load wattage | 18KW |
| Overall dimension | 7500mm(L: Pre-load paper device included)×4000mm(W: Platform included)×2300mm(H) |
Electrical equipment layout
| PLC computer program controller | SIEMENS of Germany |
| Man-machine interface | SIEMENS of Germany |
| Principal machine transmission | anti-explosion OF Brazilian WEG |
| Contacts | SCHNEIDER |
| Optoelectronic switch | OMRON of JAPAN |
| Air switch | SCHNEIDER |
| Bearing | Swedish SKF |
| Transducer of main machine | SIEMENS of Germany |
| Reducing box | CPG of Taiwan |
| Main chain | RENORD of Germany |
| Intermittent mechanism | Taiwan |
| Server system | SIEMENS of Germany |
| Linear guide rail | HIWIN |
| Host protect | Torque protector |
| Temperature control system | SIEMENS of Germany |
| Oil supply system of main machine | WEILIANG of Taiwan |
Frequently Asked Questions
Q
What standard of feeding technology does the Feeding Unit utilize?
The feeding unit incorporates European technology featuring four suckers and four blowers. These suckers are fully adjustable to ensure steady and uninterrupted conveying of different paper types and shapes without stopping the machine.
Q
What are the key components and materials used in the Main Transmission system?
The main transmission system features a worm shaft made of German alloy copper processed with high precision, offering exceptional wear resistance. The bent axle and worm are forged, ground, and high-quenched to guarantee a long service life.
Q
How does the Die-cutting locking plate system reduce setup time?
The locking plate utilizes a fast automatic locking device with a one-button lock button. When the light is off, the plate is locked; when the light is on, it is loose. This configuration allows for toolless fast plate locking, significantly reducing debugging time.
Q
What brands of electrical components are integrated into this machine?
The machine is built with high-quality components from renowned international brands: SIEMENS of Germany (PLC, man-machine interface, transducer, server system, and temperature control), Brazilian WEG (anti-explosion motor), SCHNEIDER (contacts and air switches), OMRON of Japan (optoelectronic switches), and Swedish SKF (bearings).
Q
What are the maximum speed and pressure capabilities of this die-cutting machine?
The machine delivers a maximum die cutting force of 300 tons and operates at a maximum die cutting speed of 7,000 sheets per hour (p/h).