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1060 Automatic Three Vertical Deep Embossing Hot Stamping Machine - China Suppliers Factory for Precision Paper Processing

Introducing our advanced suction and blower system, a product enhanced by core technology imported from Europe. This system is equipped with four sets of intelligent suction cups and blowers, working harmoniously to ensure optimal efficiency, - **Intelligent Adjustable Suction Cups**: Designed to accommodate various paper types and shapes, our system adapts seamlessly across different scenarios. With flexible parameter adjustments, even ultra-thin paper can be handled without downtime, effectively preventing paper jams and offsets, - **Precise Airflow Control**: Our blowers deliver consistent wind pressure, while the dynamic adjustments of the suction cups maintain uniform tension throughout the paper transport process. This feature is particularly beneficial for thin paper processing, which demands high precision. As a result, our solution significantly boosts production efficiency and enhances the finished product qualification rate, Trustworthy in quality, our factory in China stands as a reliable supplier for your paper handling needs, providing innovative solutions that cater to the demands of modern production environments. Enhance your operations today with our state-of-the-art suction and blower technology

    1

    Feeding Unit

    Feeder:

    The feeder is equipped with European technology, four suction cups and four blowers. The suction cups are flexibly adjustable to ensure smooth conveying of different types and shapes of paper without stopping the machine, and their easy adjustment enables precise conveying of thin paper.

    Feeder Unit
    Blowers for thin paper feeding

    Specialized blowing mechanism designed to handle lightweight stocks with precision.

    Blowers
    Separate blowing unit on transport bracket

    Enhances paper stability during high-speed transport.

    Blowing unit
    Side Lay:

    Unique design with push-pull function. It can be adapted to different product characteristics and does not require replacement of parts. Low paper movement during operation, no risk of wear and tear, helping to realize high-speed paper transport.

    Side Lay
    Gripper bar and Chain:

    The clamping bar is made of special super-hard aluminum alloy with anodized surface, which can realize accurate die-cutting and precise control of accuracy during adjustment; the main chain of the clamping bar is made of special chain, which improves the strength by about 45%, enhancing the stability of accuracy and prolonging the service life at the same time.

    Gripper bar
    2

    Main Transmission

    Main Transmission:

    Excellent performance of core components: the worm shaft is made of German alloy copper, precision machined for high precision and wear resistance; the curved shaft and worm are forged and ground combined with high-temperature quenching process, which greatly improves the service life; the pendulum rod is enlarged and thickened, which significantly strengthens the stamping strength and has excellent wear resistance.

    Main Transmission
    Pneumatic clutch:

    Adopting imported parts, effectively reducing noise and pneumatic impact, stable and safe operation, in line with European export standards. Equipped with Italian yuyi clutch, better performance.

    Pneumatic clutch
    Main Chain drive:

    The host chain is made by Reynolds, Germany, with Taiwan intermittent mechanism drive, significantly enhance the die-cutting precision, to ensure the safe operation of the equipment, effectively reduce the risk of damage to the machine, and significantly extend the service life of the equipment.

    Main Chain drive
    Brazil WEG explosion-proof

    High-quality motor for reliable and safe power supply.

    WEG motor
    Siemens Sensor

    Precision monitoring and feedback for the control system.

    Siemens Sensor
    3

    Die-cutting part

    Die-cutting part:

    Die-cutting base plate and knife template safety design, with easy transfer device, efficient and convenient to load and adjust the plate. Equipped with pneumatic stabilized reset mechanism and non-stop paper feeding and collecting device.

    Die-cutting part
    Positioning:

    Positioned in the center axis, the blade is fixed by screw clamps and fastened by claw screws.

    Positioning
    Paper beautifying device in die-cutting

    Ensures the final output is clean and perfectly finished.

    Paper beautifying
    HONEYCOMB CHASE:

    Made of high temperature resistant steel with excellent dimensional stability. It is adapted to standard flip hook mounting for precise positioning of stamping dies. The track is equipped with double Teflon rollers, which can separate the foil from the track and protect the foil from damage under high temperature working conditions.

    HONEYCOMB CHASE
    Flexible Foil Unwinding Rack:

    Flexible design, flexible body, easy and safe to operate; with tension adjustment function to ensure smooth and accurate foil roll transportation and guarantee the stamping accuracy.

    Foil Unwinding Rack
    Locking Plate:

    The locking plate is equipped with fast automatic locking device; the lower locking plate is also equipped with fast locking structure. One-touch button control, light off to lock, light on to release, without tools to quickly complete the locking operation, significantly shorten the debugging time.

    Locking Plate
    Pressure Adjustment:

    Pressure adjustment through the screen to realize the motorized pressure increase and decrease; man-machine interface supports dual control of the receiving end and the operating end, and can complete all the operations of the machine.

    Pressure Adjustment
    4

    Delivery section

    Delivery section:

    The use of mechanical paper feeding pressure brush mechanism, so that the paper plane locking device fixed on the frame more firmly and accurately, saving time, more secure, more reliable.

    Delivery section
    5

    Host structure of equipment

    Main Frame Structure:

    Robust engineering designed for stability under 600 tons of die-cutting force.

    Host structure
    6

    Electrical part

    Man-machine interface:

    Equipped with imported high-resolution human-computer interaction system, realizing real-time status monitoring and display, and at the same time providing guidelines for machine debugging and troubleshooting.

    Man-machine interface
    Electrical Unit:

    The machine utilizes Siemens PLC frequency conversion technology, and the key electrical components are selected from Japanese, French and Taiwan famous brand switches for precise control and reliable performance.

    Electrical Unit
    Foil Unwinding Motor System:

    Equipped with Siemens motor, servo system and program controller, it responds quickly and can accurately position the foil in high-speed operation.

    Foil Unwinding Motor
    Waste Foil Collecting Brush Wheel Unit:

    Driven and controlled by Siemens servo motor, with adjustable rotational speed to match the stamping speed and maintain constant foil tension.

    Waste Foil Collecting
    Foil Breaking Supervision System:

    With high sensitivity and reliability, it effectively reduces the production loss caused by foil breakage during stamping and ensures the continuity and stability of the stamping process.

    Foil Breaking Supervision
    Torsion Limiter:

    With high sensitivity, it can effectively ensure the safe operation of the machine, minimize the personal injury of the personnel, and minimize the safety risks such as pinching and involvement of the personnel caused by the failure of the equipment.

    Torsion Limiter
    📊

    Technical Data

    Maximum paper feeding size 1060mm×760mm
    Minimum paper feeding size 420mm×350mm
    Max die cutting size 1050mm×750mm
    Max stamping size 1020mm×750mm
    Gripper margin ≥6mm
    Inner chase size 1120mm×786mm
    Stock range 80-2000g/m2 paper 0.1-2mm paper ≤4mm corrugated
    Die cutting accuracy ≤±0.075mm(die cutting and stamping)
    Max die cutting force 600tons
    Max die cutting speed 5000p/h
    Max feeder pile height 1600mm(wooden pallet included)
    Max delivery pile height 1500(wooden pallet included)
    Wide dimension of in longitudinal 250mm
    Stamping shaft number Five shaft
    Air requirement 12 heating zones, 40-180℃ Adjustable
    Net weight approx About 18tons
    Main motor wattage 18.5KW
    Full load wattage 58KW
    Overall dimension 7500mm(L)×4000mm(W)×2300mm(H)

    Electrical equipment layout

    PLC computer program controller SIEMENS of Germany
    Man-machine interface SIEMENS of Germany
    Principal machine transmission anti-explosion OF Brazilian WEG
    Contacts SCHNEIDER
    Optoelectronic switch OMRON of JAPAN
    Air switch SCHNEIDER
    Bearing Swedish SKF
    Transducer of main machine SIEMENS of Germany
    Reducing box CPG of Taiwan
    Main chain RENORD of Germany
    Intermittent mechanism Taiwan
    Server system SIEMENS of Germany
    Linear guide rail HIWIN
    Host protect Torque protector
    Temperature control system SIEMENS of Germany
    Oil supply system of main machine WEILIANG of Taiwan

    Frequently Asked Questions (FAQ)

    What types of paper can this machine handle?
    The machine handles a wide stock range from 80-2000g/m2 paper, including 0.1-2mm thin paper and corrugated board up to 4mm.
    What is the maximum production speed for die-cutting?
    The machine can reach a maximum die-cutting speed of up to 5000 sheets per hour (p/h).
    How does the machine ensure stamping accuracy?
    It utilizes a Siemens servo system for foil unwinding and a high-precision gripper bar system, achieving a die-cutting and stamping accuracy of ≤±0.075mm.
    Is the pressure adjustment manual or automatic?
    The pressure adjustment is motorized and can be controlled directly through the high-resolution man-machine interface.
    What safety features are included in the equipment?
    The machine is equipped with a high-sensitivity torsion limiter, a foil breaking supervision system, and explosion-proof motors to ensure operator safety and equipment protection.
    Which international brands are used for the core components?
    Key components include Siemens (PLC/Servo), Schneider (Electrical), SKF (Bearings), and Renode (Chains), ensuring European-standard reliability.

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